Wenglor OCP162H0180 Laser Distance Sensor High Precision

The Wenglor OCP162H0180 Laser Distance Sensor High Precision is a premium optical measurement solution specifically engineered for hygienic and high-pressure washdown environments. Utilizing advanced CMOS line array technology and Digital Signal Processing (DSP), this sensor provides exceptional accuracy through angular measurement, ensuring stable performance regardless of target material, color, or surface brightness.

Description

The Wenglor OCP162H0180 Laser Distance Sensor High Precision sets a new standard for optical measurement in sanitary applications. Its triangulation-based measurement principle allows for a 120 mm measuring range with sub-millimeter precision. By processing all service and measurement data directly within the control unit in real-time, the sensor eliminates the need for external analog or digital input cards, reducing overall system latency and cost.

Beyond its technical precision, this sensor is designed for longevity and ease of use. The FDA-compliant materials and gap-free design make it ideal for the food, beverage, and pharmaceutical industries where frequent cleaning is required. Users can easily configure the device via a built-in web server or the intuitive OLED graphic display. With a laser service life of 100,000 hours and a high output rate of 330/s, the OCP162H0180 provides a maintenance-free, high-speed solution for critical positioning and measurement tasks.

Brand

Wenglor

Wenglor

Technology that moves in over three decades of wenglor sensoric. On this interactive journey through time, we researched deep into wenglor’s archives and have tracked the history of the company since the eighties – starting in an attic and growing into a global corporation.

The innovative company for smart sensor and image processing technologies. Many patented product and system solutions are used in countless automated industries worldwide. Constant growth, outstanding products and excellent corporate governance qualify wenglor as a top employer in the SME sector.

Specification

Optical Data

ParameterValue
Working Range40 … 160 mm
Measuring Range120 mm
Reproducibility maximum20 … 70 µm
Linearity Deviation50 … 150 µm
Light SourceLaser (red)
Wavelength655 nm
Service Life (T = +25 °C)100,000 h
Laser Class (EN 60825-1)1
Max. Ambient Light10,000 Lux
Light Spot Diameter3.5 × 0.9 mm

Electrical Data

ParameterValue
InterfaceEtherCAT
Port Type100BASE-TX
PoE Class1
Output rate330 /s
Temperature Drift< 10 µm/K
Temperature Range-25 … 50 °C
Reverse Polarity ProtectionYes
Protection ClassIII

Mechanical Data

ParameterValue
Setting MethodMenu (OLED) / Web server
Housing MaterialStainless Steel 316L
Degree of ProtectionIP69K
ConnectionM12 × 1; 8-pin, X-cod.
Optic CoverPMMA (FDA compliant)
Weight345 g

Features

  • Industrial Ethernet with EtherCAT interface for high-speed synchronization.
  • Hygienic Design with V4A stainless steel housing and IP69K protection rating.
  • Stable measured values regardless of target material, color, or brightness.
  • Power over Ethernet (PoE) Class 1 for simplified single-cable installation.
  • Integrated Web Server and graphic OLED display for flexible configuration.
  • FDA-compliant materials suitable for pharmaceutical and food industries.

Applications

The Wenglor OCP162H0180 is optimized for environments where hygiene and precision are equally critical:

  • Food and Beverage: Fill-level monitoring and container positioning in washdown zones.
  • Pharmaceuticals: High-precision measurement during sterile packaging and assembly.
  • Automotive: Accurate part measurement in high-moisture environments.
  • Robotics: Precise distance feedback for hygienic automated handling.
  • General Automation: High-speed positioning using real-time EtherCAT communication.