Nidec Copal REC / RES Incremental Rotary Encoder

The Rotary Encoder series includes optical and magnetic encoders. Optical models run from φ 12 to φ 30 and include small, light weight, and low cost models, as well as high resolution, and manual setting models.

Description

These encoders can be used to sense the angle, size and rotation speed of industrial equipment, including industrial robots, numerically controlled (NC) machine tools, elevators, production equipment, terminals at financial institutions, computer peripheral equipment, etc. They can also be used as manual setting encoders for digital equipment, such as measuring, communications and medical equipment.

BASIC CONSTRUCTIONS

Optical encoders

The light from the LED which passes through the slit of the rotating disk actuates the photo-sensor. The output of the photo-sensor which is quasi-sinusoidal is shaped into square wave by the voltage comparator and fed into a logic circuit.

Magnetic encoders

Principle structure is composed of magnetic sensor and magnetic drum (corresponding to LED and photo-sensor in an optical encoder). Without power consuming LED, total dissipation power of the magnetic encoder is far less than that optical encode

Magnetic encoders
Magnetic encoders

OUTPUT SIGNALS

Quasi-sinusoidal signal output (RE20F)

Output signals of the RE20F rotary encoders are direct signals from the photo-sensor in the quasi-sinusoidal wave form. An external circuit is therefore required to shape them into square wave signals. Fig. 3 shows the output amplitude variation (ripple), ΔEs which is defined as follows.

Square wave signal output

(REC16, RES16, RES20D, REC20D, RESW20D, RECW20D, RMS20, REC20, RES20B, REC20C, RE12D, RE30E)

Output signals of the series encoders are in the form of square waves and can be fed into a digital circuit directly
without an interface. There are three versions available, for 5 V output, 12 V output and 24 V output.

OUTPUT PHASES

Output “Z” : This is an index output of one pulse per turn and is used as a reset signal or start signal. The encoders are so designed that there will be only one rising edge on CW rotation (falling edge on CCW rotation) in the output “B” during the time period when the output “Z” is “high”. Therefore, an ideal reference position signal can be obtained by getting the outputs “B” and “Z”.
Output “A” : This is a basic output and will give as many pulses per turn as the resolutinon.
Output “B” : This output is the same as the output “A” except that there is an electrical phase difference of 90° between the output “A” and “B” and is used to sense the direction of rotation.

The rotating direction is usually determined by sensing the signal level of the output “B” at the pulse edge of the output “A”.

SPEED, RESOLUTION AND FREQUENCY RESPONSE

The maximum operating speed of the encoders is given by the following formula.
Maximum speed (min-1) = Maximum frequency response (Hz) × 60/ Resolution (P/R)
Note) Encoders exceeding the above limit may be available on a special order basis.

Brand

Nidec Copal

Nidec Copal

NIDEC COPAL ELECTRONICS was established in April 1967 in Japan as a specialty manufacturer of electronics components. The company's philosophy remains unchanged - to be a supplier of high quality products while offering competitive prices. NIDEC COPAL ELECTRONICS began by developing a wirewound trimmer. This product was enthusiastically received by many sectors in the industry. The initial success of the trimmers laid the groundwork for future development of a wide selection of manufactured products that combined electronics at the start of the electronics revolution.

Later, robust sales of cermet trimmers led to the company's remarkable expansion. Further development efforts led to the release of a succession of new product lines. These included a wide range of motors, encoders, switches and pressure sensors.

Features

  • Ideal for pulse generator for manual numerical setting
  • Contactless, manual adjustment only
  • Compact, light weight
  • With click (REC20, REC20C, REC20D, RECW20D)
  • Panel seal type (RESW20D, RECW20D)
  • RoHS compliant

Specification

Electrical characteristics

Part numberRES20RES20-ZREC20
Input voltageDC5 V ± 5 %
Input current40mA50mA70mA
Output wave formSaturated wavePseudosquare waveSquare wave
Output phasesA, B
Resolution (P/R)501005010025
Phase difference of outputs A & B90° ± 45°
Maximum frequency response500Hz100Hz500Hz
Output signal“1 (High)”2 Vp-p minimum1 Vp-p minimum+ 4.0 V minimum+ 4.5 V minimum
“0 (Low)”+ 1.0 V maximum+ 0.5 V maximum
Light sourceLED
Part numberRES20BREC20CRES20DREC20DRESW20DRECW20D
Input voltageDC5 V ± 5 %
Input current70mA50mA
Output wave formSquare wave
Output phasesA, B
Resolution (P/R)255025, 50
Phase difference of outputs A & B90° ± 45°
Maximum frequency response500Hz200Hz
Output signal“1 (High)”+ 4.5 V minimum
“0 (Low)”+ 0.5 V maximum
Light sourceLED

Mechanical characteristics

Part numberRES20RES20-ZREC20RES20BREC20C
Starting torque
mN·m {gf·cm}
2.94
{30} maximum
4.90
{50} maximum
————2.94
{30} maximum
————
Click torque
mN·m {gf·cm}
————————19.6
{200} maximum
————19.6
{200} maximum
Click number————————25————50
Shaft loading
(When mounting)
Radial9.81 N {1 kgf} maximum
Axial4.9 N {500 gf} maximum
Net weightApprox. 20 gApprox. 20 gApprox. 25 g
Strength of tighten screw0.98 N·m {10 kgf·cm} maximum
Part numberRES20DREC20DRESW20DRECW20D
Starting torque
mN·m {gf·cm}
1.18 ± 0.78
{12 ± 8}
————2.94 ± 1.96
{30 ± 20}
————
Click torque
mN·m {gf·cm}
————9.81 ± 4.9
{100 ± 50}
————11.8 ± 4.9
{120 ± 50}
Click number————25, 50————25, 50
Shaft loading
(When mounting)
Radial4.90 N {500 gf} maximum
Axial2.94 N {300 gf} maximum
Net weightApprox. 10 g
Strength of tighten screw0.49 N·m {5 kgf·cm} maximum

Environmental characteristics

Operating temp. range0 ~ 50 °C
Storage temp. range– 20 ~ 80 °C
Protection gradeIP40
Note) Manual setting only.

RELIABILITY TEST

※The output shall satisfy the criteria below after the following tests.
 Test item試験条件
VibrationPower OFFAmplitude : 1.52 mm or 98.1 m/s2 (10 G) whichever is smaller.
10 ~ 500 Hz excursion 15 min/cycle, 8 cycles each for X, Z, directions.
ShockPower OFF3 times each in directions (X, Z) at 490 m/s2 (50 G), 11 ms.
High temperature
exposure
Power OFF80 °C  96 h(To be measured after leaving samples for 1 h at normal temperature and humidity after the test.)
Power ON50 °C  96 h
Low temperature
exposure
Power OFF− 20 °C  96 h
Power ON0 °C  96 h
HumidityPower OFF40 °C   Relative humidity 90 〜 95 %   96 h
(To be measured after wiping out moisture and leaving samples for 1 h at normal temperature and humidity after the test.)
Thermal shockPower OFFTo be done 10 cycles with the following condition
(To be measured after leaving samples for 1 h at normal temperature and humidity after the test.)
80 °C ± 2 °C 0.5 h、− 20 °C ± 2 °C 0.5 h

Application

  • Input equipment for lmage simulation, e.g. CAD
  • Cursol position setting for wave observation of Oscilloscope etc.
  • Level settings for ultrasound imaging devices
  • For manual setting of broadcasting system, e.g. switcher

Model

Part Number Designation

RECW20D-50-201-1
Series nameClick

C:With click
S:Without click

Panel seal

W:Panel seal (With O ring)

Blank:Non Panel seal

 

Size

φ 20 mm

ModelResolution (P/R)

25, 50

Output phase

2:“A” & “B”

  Output connection

1:Cable wire

List of Part Numbers

Part numberResolutionOutput wave formOutput terminalClickPanel seal
RES20-50-20050 (P/R)Saturated wavePin terminalWithout clickNon Panel seal
RES20-100-200100 (P/R)Saturated wavePin terminalWithout clickNon Panel seal
RES20-50-200-Z50 (P/R)Pseudosquare wavePin terminalWithout clickNon Panel seal
RES20-100-200-Z100 (P/R)Pseudosquare wavePin terminalWithout clickNon Panel seal
RES20B-25-201-1
RES20D-25-201-1
25 (P/R)Square waveCable wireWithout clickNon Panel seal
REC20-25-201-1
REC20D-25-201-1
25 (P/R)Square waveCable wireWith clickNon Panel seal
RES20D-50-201-150 (P/R)Square waveCable wireWithout clickNon Panel seal
REC20C-50-201-1
REC20D-50-201-1
50 (P/R)Square waveCable wireWith clickNon Panel seal
RESW20D-25-201-125 (P/R)Square waveCable wireWithout clickPanel seal
RECW20D-25-201-125 (P/R)Square waveCable wireWith clickPanel seal
RESW20D-50-201-150 (P/R)Square waveCable wireWithout clickPanel seal
RECW20D-50-201-150 (P/R)Square waveCable wireWith clickPanel seal
※ Verify the above part numbers when placing orders. The knob is available.

Electrical characteristics

Part numberRES20RES20-ZREC20
Input voltageDC5 V ± 5 %
Input current40mA50mA70mA
Output wave formSaturated wavePseudosquare waveSquare wave
Output phasesA, B
Resolution (P/R)501005010025
Phase difference of outputs A & B90° ± 45°
Maximum frequency response500Hz100Hz500Hz
Output signal“1 (High)”2 Vp-p minimum1 Vp-p minimum+ 4.0 V minimum+ 4.5 V minimum
“0 (Low)”+ 1.0 V maximum+ 0.5 V maximum
Light sourceLED
Part numberRES20BREC20CRES20DREC20DRESW20DRECW20D
Input voltageDC5 V ± 5 %
Input current70mA50mA
Output wave formSquare wave
Output phasesA, B
Resolution (P/R)255025, 50
Phase difference of outputs A & B90° ± 45°
Maximum frequency response500Hz200Hz
Output signal“1 (High)”+ 4.5 V minimum
“0 (Low)”+ 0.5 V maximum
Light sourceLED

Additional Information

Output

Output Circuit

External Schematics

⦿RES20

Outline Dimensions

⦿RES20D/RESW20D (Without click / Without click, With panel seal)
⦿REC20D/RECW20D (With click / With click, With panel seal)

⦿RES20 (Without click)

⦿REC20 (With click) /(Without click)

⦿REC20C (With click)

⦿Accessories

Knob for Setting Encorders

※The knobs are sold separately as an optional item.