Brainchild BTC Series Established Process and Temperature Controllers

Brainchild BTC Series Established Process and Temperature Controllers

Table of Contents

Brainchild BTC Series Established Process and Temperature Controllers Fuzzy Logic plus pengontrol suhu berbasis mikroprosesor PID, menggabungkan satu tampilan LED 4 digit yang terang dan mudah dibaca, yang menunjukkan nilai proses dan nilai setpoint. Teknologi Fuzzy Logic memungkinkan suatu proses untuk mencapai set point yang telah ditentukan dalam waktu singkat, dengan minimum overshoot selama power-up atau gangguan beban eksternal.

Fitur Seri BTC Brainchild

  • Mudah digunakan
  • Kontrol panas & dingin PID yang dimodifikasi Fuzzy
  • Laju pengambilan sampel A-D cepat (5 kali/dtk)
  • Input universal (PT100, termokopel) dengan akurasi tinggi 18-bit A-D
  • Keluaran analog (arus atau tegangan linier) menggunakan D-A 15-bit dengan akurasi tinggi
  • Antarmuka RS-485 RS-232
  • Port pemrograman disediakan di kapal
  • Mendukung kontrol manual & fungsi auto-tune
  • Beragam pilihan mode alarm
  • Kontrol perlindungan penguncian
  • Transfer tanpa hambatan selama mode kegagalan
  • Soft-start ramp dan timer stay
  • Tampilan cerah distabilkan dengan filter digital
  • Panel depan disegel ke NEMA 4X & IP65 (model C21)
  • Persetujuan UL/CSA/CE
  • Performa tinggi dengan biaya rendah

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Spesifikasi Seri Brainchild BTC

Power

90 – 250 VAC, 47 – 63 Hz, 12VA, 5W maximum
11 – 26 VAC / VDC, SELV, Limited Energy, 12VA, 5W maximum

Input

Input 1Characteristics
Resolution18 bits
Sampling Rate5 times/second
Maximum Rating-2 VDC minimum, 12 VDC maximum( 1 minute for mA input )
Temperature Effect±1.5 UV/ °C for all inputs except mA
input ±3.0 UV/ °C for mA input
Sensor Lead Resistance EffectT/C: 0.2uV/ohm
3-wire RTD: 2.6 °C/ohm of resistance difference of two leads
2-wire RTD: 2.6 °C/ohm of resistance sum of two leads
Burn-out Current200nA
Common Mode Rejection Ratio ( CMRR )120dB
Normal Mode Rejection Ratio ( NMRR )55dB
Sensor Break DetectionSensor open for TC, RTD, and mV inputs,
Sensor short for RTD input,
below 1 mA for 4-20 mA input,
below 0.25V for 1 – 5 V input, unavailable for other inputs.
Sensor Break Responding TimeWithin 4 seconds for TC, RTD, and mV inputs,
0.1 second for 4-20 mA and 1 – 5 V inputs.

 

Input 1
TypeRange Accuracy@ 25 °CInput Impedance
J-120 ~ 1000 °C (-184 ~ 1832 °F)±2 °C2.2MΩ
K-200 ~ 1370 °C (-328 ~ 2498°F)±2 °C2.2MΩ
T-250 ~ 400°C (-418 ~ 752°F)±2 °C2.2MΩ
E-100 ~ 900 °C (-148 ~ 1652 °F)±2 °C2.2MΩ
B0 ~ 1800 °C (32 ~ 3372 °F)±2 °C (200°C – 1800°C)2.2MΩ
R0 ~ 1767.8 °C (32 ~ 3214 °F)±2 °C2.2MΩ
S0 ~ 1767.8 °C (32 ~ 3214 °F)±2 °C2.2MΩ
N-250 ~ 1300 °C (-418 ~ 2372 °F)±2 °C2.2MΩ
L-200 ~ 900 °C (-328 ~ 1652 °F)±2 °C2.2MΩ
PT100 (DIN)-210 ~ 700 °C (-346 ~ 1292 °F)±0.4°C1.3KΩ
PT100 (JIS)-200 ~ 600 °C (-328 ~ 1112 °F)±0.4°C1.3KΩ
mV-8 ~ 70mV±0.05%2.2MΩ
mA-3 ~ 27mA±0.05%70.5Ω
V-1.3 ~ 11.5V±0.05%650KΩ

Output

Output 1 / Output 2Linear Output Characteristics
Relay Rating2A/240 VAC, life cycles 200,000 for resistive load
Pulsed VoltageSource Voltage 5V, current limiting resistance 66Ω.
Linear Output Characteristics
TypeZero ToleranceSpan ToleranceLoad Capacity
4-20 mA3.6-4 mA20-21 mA500Ω max.
0-20 mA0 mA20-21 mA500Ω max.
0-5 V0 V5-5.25 V10KΩ min.
1-5 V0.9-1 V5-5.25 V10KΩ min.
0-10 V0 V10-10.5 V10KΩ min.

 

Linear Output
Resolution15 bits
Output Regulation0.02 % for full load change
Output Settling Time0.1 sec. ( stable to 99.9 % )
Isolation Breakdown Voltage1000VAC
Temperature Effect±0.01 % of SPAN / °C

 

Triac ( SSR ) Output
Rating1A / 240 VAC
Inrush Current20A for 1 cycle
Min. Load Current50 mA rms
Max. Off-state Leakage3 mA rms
Max. On-state Voltage1.5V rms
Insulation Resistance1000 Mohms min. at 500 VDC
Dielectric Strength2500 VAC for 1 minute

 

Alarm( Output 2 )
Alarm 1 RelayForm C, Max. rating 2A/240VAC, life cycles 200,000 for resistive load.
Alarm FunctionsDwell timer,
Deviation High / Low Alarm,
Deviation Band High / Low Alarm
Process High / Low Alarm
Alarm ModeNormal, Latching, Hold, Latching / Hold.
Dwell Timer0.1 – 4553.6 minutes

 

Data Communication
InterfaceRS-232 ( 1 unit ), RS-485 ( up to 247 units )
ProtocolModbus Protocol RTU mode
Address1 – 247
Baud Rate2.4 ~ 38.4 Kbits/sec
Data Bits7 or 8 bits
Parity BitNone, Even or Odd
Stop Bit1 or 2 bits
Communication Buffer160 bytes

 

Analog Retransmission
Output Signal4-20 mA, 0-20 mA, 0-1V, 0-5V, 1-5V, 0-10V
Resolution15 bits
Accuracy±0.05 % of span ±0.0025 %/ °C
Load Resistance0 – 500 ohms ( for current output ),10 K ohm minimum ( for voltage output )
Output Regulation0.01 % for full load change

 

User Interface
Dual 4-digit LED DisplaysBTC-4100                  Upper 0.55″ ( 14mm )
Lower 0.4″ ( 10 mm )
BTC-7100, BTC8100, BTC9100
Upper 0.4″ ( 10 mm )
Lower 0.31″ ( 8 mm )
Keypad4 keys
Programming PortFor automatic setup, calibration, and testing
Communication PortConnection to PC for supervisory control

 

Control Mode
Output 1Reverse ( heating ) or direct ( cooling )action
Output 2PID cooling control, cooling P band 50 ~ 300% of PB, dead band -36.0 ~ 36.0% of PB
ON-OFF0.1 – 90.0 ( °F ) hysteresis control ( P band = 0 )
P or PD0 – 100.0 % offset adjustment
PIDFuzzy logic modified, Proportional band 0.1 ~ 900.0°F,
Integral time 0 – 3600 seconds, Derivative time 0 – 360.0 seconds
Cycle Time0.1 – 90.0 seconds
Manual ControlHeat (MV1) and Cool (MV2)
Auto-tuningCold start and warm start
Failure ModeAuto-transfer to manual mode while the sensor breaks or A-D converter damage
Ramping Control0 ~ 900.0°F/minute or 0 ~ 900.0 °F/hour ramp rate

 

Digital Filter
FunctionFirst-order
Time Constant0, 0.2, 0.5, 1, 2, 5, 10, 20, 30, 60 seconds programmable

 

Environmental & Physical
Operating Temperature-10°C ~ 50°C
Storage Temperature-40°C ~ 60°C
Humidity0 to 90 % RH ( non-condensing )
Altitude2000m maximum
PollutionDegree 2
Insulation Resistance20 Mohms min. ( at 500 VDC )
Dielectric Strength2000 VAC, 50/60 Hz for 1 minute
Vibration Resistance10 – 55 Hz, 10 m/s² for 2 hours
Shock Resistance200 m/s² ( 20 g )
MoldingsFlame retardant polycarbonate
DimensionsBTC-4100 —96mm(W) X 96mm(H) X 65mm(D), 53 mm depth behind panel
BTC-7100 —72mm(W) X 72mm(H) X 78.2mm(D), 65 mm depth behind panel
BTC-8100 —48mm(W) X 96mm(H) X 80mm(D), 65 mm depth behind panel
BTC-9100 —48mm(W) X 48mm(H) X 116mm(D), 105 mm depth behind panel
MountingBTC-4100 —panel mount, cutout 92 X 92 ( mm )
BTC-7100 —panel mount, cutout 68 X 68 ( mm )
BTC-8100 —panel mount, cutout 45 X 92 ( mm )
BTC-9100 —panel mount, cutout 45 X 45 ( mm )
WeightBTC-4100 — 250 grams
BTC-7100 — 200 grams
BTC-8100 — 210 gram
BTC-9100 — 150 grams

 

Approval Standards
SafetyUL 61010C-1 , CSA C22.2 No. 24-93 , EN61010-1 (IEC1010-1)
Protective ClassIP65 front panel with an additional option,
IP50 front panel without additional option,
all indoor use,
IP 20 housing and terminals with protective cover.
EMCEN61326

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