Wenglor TO22PD3 Reflex Sensor Energetic | 400mm Range

The Wenglor TO22PD3 Reflex Sensor Energetic is a high-precision optical sensing solution engineered for reliable object detection in various industrial automation environments. Utilizing red light technology, this sensor offers an impressive functional range of up to 400 mm, ensuring accurate switching even in space-constrained setups.

Description

The Wenglor TO22PD3 Reflex Sensor Energetic operates on the energetic scanning principle, where the light reflected directly off the object is used for switching. This makes it particularly effective for detecting a wide range of materials and surfaces within its 400 mm functional range. Its visible red light source simplifies the alignment process during installation, allowing maintenance teams to quickly set up and calibrate the unit without the need for specialized equipment.

Performance and reliability are at the core of the TO22PD3 design. With a high switching frequency of 500 Hz and a rapid response time of 1 ms, it handles fast-moving parts with consistent accuracy. The sensor is built to withstand harsh industrial conditions, featuring a temperature range of -25 to 60 °C and full encapsulation. It also incorporates essential electrical safeguards, including short circuit, reverse polarity, and overload protection, ensuring a long and maintenance-free service life of up to 100,000 hours.

Brand

Wenglor

Wenglor

Technology that moves in over three decades of wenglor sensoric. On this interactive journey through time, we researched deep into wenglor’s archives and have tracked the history of the company since the eighties – starting in an attic and growing into a global corporation.

The innovative company for smart sensor and image processing technologies. Many patented product and system solutions are used in countless automated industries worldwide. Constant growth, outstanding products and excellent corporate governance qualify wenglor as a top employer in the SME sector.

Specifications

Optical Data

  • Range: 400 mm

  • Setting Range: 40 … 400 mm

  • Switching Hysteresis: < 15 %

  • Light Source: Red Light

  • Wavelength: 660 nm

  • Service Life (T = +25 °C): 100,000 h

  • Max. Ambient Light: 10,000 Lux

Electrical Data

  • Supply Voltage: 10 … 30 V DC

  • Current Consumption (Ub = 24 V): < 15 mA

  • Switching Frequency: 500 Hz

  • Response Time: 1 ms

  • Temperature Range: -25 … 60 °C

  • Switching Output Voltage Drop: < 2.5 V

  • PNP Switching Output/Switching Current: 100 mA

  • Residual Current (Switching Output): < 50 µA

  • Short Circuit Protection: Yes

  • Reverse Polarity Protection: Yes

  • Overload Protection: Yes

  • Protection Class: III

Mechanical Data

  • Setting Method: Potentiometer

  • Housing Material: Plastic

  • Full Encapsulation: Yes

  • Degree of Protection: IP67

  • Connection: M8 × 1; 3-pin

  • Optic Cover: PMMA

  • Weight: 6 g

Features

  • High functional range of up to 400 mm for versatile object detection.
  • Visible red light source for easy alignment and commissioning.
  • High switching frequency of 500 Hz suitable for high-speed production lines.
  • Compact and space-saving design for flexible mounting in restricted spaces.
  • Robust IP67 protection rating with fully encapsulated electronics for harsh environments.
  • Integrated short circuit, reverse polarity, and overload protection for maximum safety.
  • Maintenance-free operation with a service life of 100,000 hours.

Applications

The Wenglor TO22PD3 Reflex Sensor Energetic is highly recommended for use in the following industries:

  • Packaging Industry: Detecting cartons, containers, or labels on conveyor systems.

  • Material Handling: Monitoring part presence in feeder systems or assembly stations.

  • Electronics Manufacturing: Reliable sensing of small components in automated processes.

  • General Manufacturing: Counting parts or triggering processes in automated production cells.